SHA-2500R Assembly System for Rapid Diagnostic Device (Fully Automated)

PRODUCT OVERVIEW With this system machine, loading top and bottom cases onto main transfer rail are done by parts feeders, 1st vision inspection(1 unit) of a card(membrane with reagent laminated), cutting the card to strips, placing the cut strip into the bottom case(1 SCP unit) fed aligned, combining the bottom case having a strip inside with a top case fed aligned, 2nd vision inspections (1 unit), and finally and fairly assembled devices to an outlet are done automatically.
SHA-2500R Assembly System for Rapid Diagnostic Device (Fully Automated)


All the operations including automatic feeding of the top and bottom cases by 2 parts feeders and SCP(Strip Cut, Pick, and Place) are done automatically

High productivity by successive operation and a SCP (Strip Cut, Pick, and Place) unit

Isolation of not fairly assembled devices by 2 vision inspection units  

Enhanced cost efficiency by minimized labor input (2 persons)

Easy operation by a PLC Touch Screen

Stable operation by applying Servo Motors

SPECIFICATIONS (can be changed depending on applied devices)

Model name: SHA-2500R

Applicable products: Rectangular shaped rapid diagnostic test device(strip inside)

Capacity: 2,200~2,500 Devices / hour

Required manpower: 2 Persons

Bottom & Top case supply: Automatic by 2 Units of the parts feeder

SCP(Strip Cut-Pick and Place) robot q’ty: 1 unit

Isolation of incorrectly assembled product: Available by 2 vision units

Main operation: by clutch break motor

Control panel: PLC Touch Screen

Cutting tool: Guillotine Cutter(+/- 0.1mm tolerance)

Bottom & Top case coupling: by Air Cylinder / Roller Press

Loadable card q’ty on a magazine: 30~50 Cards

System size: Approx. 5.7(L) x 2.0(W) x 1.8(H) m

Weight: 1700Kg

Power supply: AC 110 / 220V, 50 / 60 Hz

Required air pressure: 5~7 Kgf / cm2