SHA-4000 Assembly System for Rapid Diagnostic Device (Fully Automated)

PRODUCT OVERVIEW With this system, loading top and bottom cases onto main transfer rail are done by parts feeders, 1st vision inspection (2 units) of a card (membrane with reagent laminated), cutting the card to strips, placing the cut strip (2 SCP units) into the bottom case, coupling top device case with the bottom device case, 2nd vision inspection (1 unit), and release finally and fairly assembled devices to an outlet are done automatically.
SHA-4000 Assembly System for Rapid Diagnostic Device (Fully Automated)

PRODUCT FEATURES 

All the operations including feeding of top and bottom cases by 2 parts feeders and SCP(Strip Cut, Pick, and Place) units are done automatically

High productivity by 2 SCP(Strip Cut, Pick, and Place) units and successive operation system

Isolation of not fairly assembled devices by 3 vision inspection units

Enhanced cost efficiency by minimized labor input (2 persons)

Easy operation by a PLC Touch Screen

Stable operation by applying Servo Motors


SPECIFICATIONS (can be changed depending on applied devices)

Model name: SHA-4000

Applicable products: Rectangular shaped rapid diagnostic device

Capacity: Approx. 3800~4,000 Devices/ hour

Required manpower: 1 Person

Bottom & Top case supply: by 2 units of Parts Feeder

SCP(Strip Cut-Pick and Place) unit q’ty: 2 units

Isolation of incorrectly assembled product: Available by 3 Vision units

Main operation: by Servo Motors (Shuttle & Guide Rail)

Control / Panel : PLC / Touch Screen

Cutting tool: Guillotine Cutter / Rotary Slitter

Bottom & Top case coupling: by Air Cylinder / Roller Press

Loadable card q’ty on a magazine: 30~50 Cards

System size: Approx. 5.7(L) x 3.0(W) x 1.8(H) m

Weight: Approx. 2500 Kg

Power supply: AC 110 / 220V, 50 / 60 Hz

Required air pressure: 5~7 Kgf / cm2