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SHA-2000R Assembly System for Rapid Diagnostic Device (Semi-Automated)

SHA-2000R Assembly System for Rapid Diagnostic Device (Semi-Automated)

PRODUCT OVERVIEW

The SHA-2000R Rapid Diagnostic Device Assembly System needs a manpower to supply the top/bottom device and the system automatically discharge final devices through two vision checks.

Once loading top and bottom plastic cases onto device transfer conveyors are done manually by manpower, the 1st vision inspection (1st SCP unit)inspect a uncut sheet(membrane with reagent laminated) and cut the to strips.
After inspecting and cutting the uncut sheet from the 1st vision part, the assembly system places the fine quality strips into the bottom device(2nd SCP unit)to asseemble the top device and the bottom device with a strip inside, press top & bottom device, and release Final assembled devices to an outlet.

PRODUCT DETAILS

MAIN FEATURES

  • Except feeding of top and bottom cases are done manually by manpower, all other operations including SCP(Strip Cut, Pick, and Place) are done automatically by assembly system
  • High productivity by adopting a SCP(Strip Cut, Pick, and Place) unit and successive operation
  • Isolation of not fairly assembled devices by 2 vision inspection units
  • Enhanced cost efficiency by minimized labor input (2 persons)
  • Easy operation by a Touch Screen
  • Stable operation by applying Servo Motors

SPECIFICATIONS (can be changed depending on applied devices)

  • Model name: SHA-2000R
  • Applicable products: Rectangular shaped rapid diagnostic device
  • Capacity: 1,800~2,400 Devices / hour
  • Required human power: 2 Persons
  • Bottom & Top case supply: Manually by manpower
  • SCP(Strip Cut-Pick and Place) unit quantity: 1 unit
  • Isolation of incorrectly assembled product: Available by 2 vision cameras
  • Main operation: by clutch break motor
  • Control / Panel : PLC / Touch Screen
  • Strip cutting tool: Guillotine/Rotary cutter (+/- 0.1mm tolerance)
  • Bottom & Top case coupling: by Air Cylinder / Roller Press
  • Loadable uncut sheet q’ty on a magazine: 30~50 sheets
  • System size: Approx. 2,700(L) x 1,700(W) x 1,800(H)mm
  • Weight: 1,200 Kg
  • Power supply: Single phase(2P), AC 220V, 50/60Hz
  • Required air pressure: 5~7 Kgf / cm2